Product Details:
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Product Name: | Mono Crystal Diamond Tool Single Crystal Tool Jewelry Cutting Tools | Material: | Carbide, Yellow Single Crystal Diamond |
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Suitable For: | Acrylic, PVC, PC, PET, PMMA, Gold, Silver, Cooper | Size: | Customizable |
Customized Support: | OEM, ODM | Thickness: | 6mm |
TRANSPORT: | DHL\Fedex \UPS\TNT\Air Parcel | MOQ: | 10 Pieces |
High Light: | Jewelry Engraving Tools Milling Cutter,High Gloss Diamond Milling Cutter |
Natural diamond tools are mainly used for copper and copper alloys and precious non-ferrous metals such as gold, silver, rhodium, and ultra-precision mirror processing of special parts, such as camera disks, optical plane mirrors, multifaceted mirrors and quadric mirrors. But its crystalline anisotropy, the tool is expensive. It is mainly used for turning and processing various non-ferrous metals such as aluminum, copper, magnesium and its alloys, cemented carbide and fiber plasticizing materials with strong wear resistance, metal matrix composite materials, wood and other non-metallic materials. The cutting speed, feed speed and depth of cutting machining conditions depend on the workpiece material and hardness. Because there are some residual bonded metals and graphite among the diamond particles, the bonded metals are distributed in the coalescence state or in the vein shape, which will reduce the wear resistance and life of the tool. In addition, there is a residual amount of solvent metal, which is in direct contact with the diamond surface.
In ultra-precision machining, the two basic accuracy of a single crystal diamond tool are the precision of the cutting edge profile and the blunt circle radius of the cutting edge. The roundness of the cutting edge of the arc tool used for processing aspherical lenses is below 0.05μm, and the straightness of the cutting edge used for processing polyhedral mirrors is 0.02μm. The blunt radius of the cutting edge of the tool (ρ value) indicates the sharpness of the cutting edge of the tool. In order to adapt to various processing requirements, the radius of the cutting edge of the tool ranges from 20nm to 1μm.
(1) Processing of non-ferrous metal materials that are difficult to process
When processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, and the processing is difficult. By using the characteristics of low friction coefficient of diamond and small affinity with non-ferrous metals, diamond tools can effectively prevent the bonding between metal and tools. In addition, due to the large elastic modulus of diamond, the cutting edge deformation is small, and the extrusion deformation of the non-ferrous metal is small, which can make the cutting process complete under small deformation, so as to improve the quality of the machined surface.
(2) Processing of non-metallic materials that are difficult to process
Processing containing a large number of high-hardness particles difficult to process non-metallic materials, such as glass fiber reinforced plastics, silicon filled materials, hard carbon fiber/epoxy resin composite materials, the hard point of the material makes the tool wear seriously, hard to process with carbide tools, and diamond tools have high hardness and good wear resistance, so the processing efficiency is high.
(3) Ultra-precision machining
With the advent of modern integrated technology, machining is developing in the direction of high precision, which puts forward quite high requirements for tool performance. Due to the small friction coefficient of diamond, low thermal expansion coefficient, high thermal conductivity, can cut extremely thin chips, chips easy to flow out, small affinity with other substances, not easy to produce chip tumor, small heat, high thermal conductivity, can avoid the impact of heat on the blade and the workpiece, so the blade is not easy to passivation, cutting deformation is small, can obtain a higher quality surface.
Single crystal tool performance advantages:
We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.
We also provide consultation service in setting up new production line for jewellery making. With about 30 years of experience in the jewellery manufacturing industry. We have rich experience for jewellery making. We have full range of diamond tools that used for jewellery cutting and texturing.
Our technicans will give you valuable suggestions on how to selection the most suitable tool and machines for your company.
Welcome and congratulations!You found us a professional factory! | |
Size & Design |
1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. |
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3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. |
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4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating |
1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing |
We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
MCD Recommended Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
1. Customers send detailed inquiry to us by email;
2. We reply with price, specifications, packing, photos, and other details;
3. Both of us agree the price and confirm the details;
4. We write the proforma invoice and send to customers;
5. Customers make deposit;
6. We make mass production samples;
7. We send mass product samples or send photos to customers for approval;
8. Customers confirm the mass production samples;
9. We start mass production.(we have huge stock for most standard end mills);
Business Terms
Accepted Delivery Terms: FOB,CNF,CIF
Accepted Payment Currency: USD, CNY
Accepted Payment Type: T/T, Western Union
Nearest Port: Guangzhou port, Shenzhen port, Shanghai port
Response Rate (last 30 days)
98.6% of buyers who contacted this supplier received a response within 24 hours.
The supplier's average response time of received inquiries is within 12 hours.
Quotation Performance (last 30 days)
The supplier have sent 33 quotes to buyers in last 30 days.
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION:
Contact Person: Mr. huang
Tel: 0755-2765 4077
Fax: 86-0755-2765-6225