40mm Length HRC45 Polycrystalline Diamond Cutting Tools For Non Ferrous

Customize Wholesale Polycrystalline Diamond Element Six Pcd End Mill For Processing Non Ferrous Plastic Wood Aluminum PCD four edge reamer

Natural diamond tool is mainly used for copper and copper alloy and gold, silver, rhodium and other precious non-ferrous metals, as well as special parts of ultra-precision mirror processing, such as video camera disk, optical flat mirror, multi-faceted mirror and quadric mirror.
But its crystallization is anisotropic and the tool is expensive.
It is mainly used for turning various non-ferrous metals such as aluminum, copper, magnesium and its alloy, hard alloy and fiber plasticizing materials with strong wear resistance, metal matrix composite materials, wood and other non-metallic materials.
The cutting speed, feed speed and cutting depth depend on the workpiece material and hardness.
Because there are some residual bonding metals and graphite between diamond particles, the bonding metals are distributed in the form of coalescence or vein, which can reduce the wear resistance and service life of the tool.
In addition, there is residual solvent metal, which is in direct contact with the diamond surface.
Reduced (PDC) oxidation resistance and tool heat resistance temperature, so the tool cutting performance is not stable.
The preparation of diamond thick film tool is complicated because of the high interfacial energy between diamond and low melting point metals and their alloys.
Diamond is difficult to infiltrate by ordinary low melting point solder alloys.
TDF welding tool can not be used in high speed milling.
Diamond coated tools can be used in high speed machining, because diamond coated tools have excellent mechanical properties, diamond coated process can produce arbitrary complex shape milling cutter, used in high speed machining such as aluminum and titanium alloy aerospace materials and difficult to process non-metallic materials such as graphite electrodes.

PCD cutter USES polycrystalline diamond polishing processing, using low coefficient of friction of diamond, and non-ferrous metal affinity is small, can prevent the metal and tool bonded together, suitable for processing watch accessories, mobile phones, digital products artifacts, aluminum specular products, gold and silver jewelry, optical components, war industry, automobile parts and other precision and ultra precision machining industry.
Our professional order, all kinds of specifications and sizes can be customized.
Selection of ultrafine particles of high quality bar material, processing using imported five-axis tool grinding machine, strict tool inspection standards, to ensure the consistency of cutter size and runout.
The unequal U slot design makes the chip removal space larger, more smooth chip removal, suitable for large feed cavity processing, end edge insert milling processing.
Finishing, no Yin and Yang surface, vibration, bright line.
The front tool surface polishing makes the workpiece surface finish is higher, the sharp Angle protection greatly enhances the rigidity and shock resistance of the tool, reduces the tool breaking, prolongs the tool life, reduces the number of tool changes, and improves the processing efficiency.
Adopt the new double back Angle design, enhance the wear resistance of the cutting tool, shock resistance, anti-collapse blade, prolong the service life of the cutting tool.
Adopt the suitable negative front Angle design, take into account the edge strength and sharpness, at the same time adopt the large core diameter, enhance the tool rigidity, make its cutting and chip removal more stable.
Ultra-wide capacity chip discharge has a powerful cutting function, chip discharge more smooth, can realize high-speed processing, high precision and luster of the workpiece.
Handle chamfering layout is easier to clamp, handle laser marking quality is more guaranteed.

【JOEBEN tool features 】JOEBEN tools mainly have the following characteristics:
1, long service time, sharp edge design, combined with new coating treatment, the tool is not easy to wear;
2, large choice, the same blade diameter, there are a variety of different blade length and full length, convenient for different degrees of processing speed and processing distance needs;
3, a wide range of processing materials, for cast iron, stainless steel, carbon steel, hardened steel, graphite, composite materials, acrylic and other different hardness materials for precision processing;
4, it is not easy to break the knife, the blade adopts scientific structure design, maximizes the rigidity and strength of the blade;
5, high processing efficiency, designed for precision and speed milling processing;
6, suitable for machine tools, Joeben CNC cutting tools can be used in CNC, computer gong, carving machine, CNC lathe or other machine tools;
7, high processing accuracy, the use of fine grain tungsten steel, precision CNC cutting edge grinding, plus coating treatment, the production of precision tools, only the use of precision tools, combined with precision equipment production, to produce precision products.

PCD milling cutter scope: suitable for gold, silver, copper, aluminum, acrylic, PC, PET...
Such as non-metallic materials carving milling processing.Hardware parts;Auto parts;Surface treatment;Craft products;Carved;Copper material,batch flower;Mobile phone metal buttons;Mobile phone case;Digital shell;Non-metallic high-gloss batch flower;
Clock surface, nail;Case internal reflecting knife;Nameplate, sign high-gloss batch flower;Car CD lines;Car colorful pattern;
Car sun pattern;Aluminum highlights;Electrical shell batch flower;Electrical panel;Vehicle panel;Computer peripherals;Transparent computer case;
Acrylic polishing;Acrylic (plexiglass) highlight (polishing) chamfering;The lens;Windows;Motor commutator fine car, etc.
1) Must use the appropriate size of the jacket, because of serious wear or not enough round and the inner hole with taper jacket, can not provide enough clamping strength, leading to vibration or twist the handle and fly off.
2) When the tool is found to have uneven contact marks or grooves on the tool handle after clamping, it indicates that there is slip or deformation of the inner hole of the fixture.
The jacket should be replaced immediately.
The tool handle and jacket must be fully tightened and firm, in order to encourage the tool handle fracture or accident.
3) Keep the tool clean after work, and use standard industrial solvents to remove dirt sticking to the tool.
4) Do not arbitrarily from the grinding tool and change the tool type, because each grinding process requires professional grinding equipment and professional grinding skills.
Otherwise, it is easy to cause knife edge fracture and accidents.

1. Customers send detailed inquiry to us by email;

2. We reply with price, specifications, packing, photos, and other details;

3. Both of us agree the price and confirm the details;

4. We write the proforma invoice and send to customers;

5. Customers make deposit;

6. We make mass production samples;

7. We send mass product samples or send photos to customers for approval;

8. Customers confirm the mass production samples;

9. We start mass production.(we have huge stock for most standard end mills);

10. We show ready products' photos or customers inspect on site;

11. Customers make balance payment;

12. Delivery is arranged. Feedback from customers for better work in future.

13. We also make OEM and customized end mills.

Diamond Tool Re-lapping / Polishing/Re-shaping

We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.

Diamond Jewellery Manufacturing Consultation

We also provide consultation service in setting up new production line for jewellery making. With about 30 years of experience in the jewellery manufacturing industry. We have rich experience for jewellery making. We have full range of diamond tools that used for jewellery cutting and texturing.
Our technicans will give you valuable suggestions on how to selection the most suitable tool and machines for your company.

Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1. Make sure work piece and machine are stable and use a precision holder.
• 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.