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|Flute:||1||Usage:||CNC Machine Tool Processioning|
polycrystalline diamond cutting tools,
polycrystalline diamond cutters
Manufacturer CustomizedCutting tool-Tungsten solid carbide end milling cutter,pcd cutting tools milling
The high hardness of PCD makes the removal rate of its material extremely low (even only 10, 000 percent of the removal rate of cemented carbide).At present, the PCD cutting tool grinding technology mainly adopts the ceramic bond diamond grinding wheel for grinding.Because the grinding between grinding wheel abrasive and PCD is the interaction between two materials with similar hardness, the grinding law is more complicated.For high particle size and low speed grinding wheels, the use of water-soluble coolant can improve the grinding efficiency and accuracy of PCD.The choice of grinding wheel binder depends on the type of grinding machine and processing conditions.Since EDG technology is almost unaffected by the hardness of the workpiece being ground, EDG technology has great advantages in PCD grinding.There is also a great demand for this flexible grinding process for certain complex shape PCD tools, such as woodworking tools.With the continuous development of EDG grinding technology, EDG technology will become a main development direction of PCD grinding.
The hardness of PCD can reach 8000HV, which is 8~12 times of the hard alloy;
The thermal conductivity of PCD is 700W/mK, which is 1.5~9 times of cemented carbide, even higher than PCBN and copper, so PCD tool heat transfer quickly;
The friction coefficient of PCD is generally only 0.1~0.3(the friction coefficient of carbide is 0.4~1), so PCD tool can significantly reduce the cutting force;
The thermal expansion coefficient of PCD is only 0.9×10^-6~1.18×10^-6, only equivalent to 1/5 of the cemented carbide, so PCD tool thermal deformation is small, high processing accuracy;
PCD tools and non-ferrous and non-metallic materials between the affinity is very small, in the process of processing chip is not easy to stick on the tip of the knife to form a chip tumor.
PCD Recommended Cutting Condition
|Work piece||Cutting Speed||Depth of Cut||Feed Rate|
|Aluminum(5~8% SI )||350~1600||0.05~2.50||0.10~0.40|
|Aluminum(8~12% SI )||350~1300||0.05~2.50||0.10~0.40|
|Aluminum(14~18% SI )||160~800||0.05~2.50||0.05~0.25|
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Contact Person: Sales Manager