Product Details:
Payment & Shipping Terms:
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Business Type: | Factory | Diameter: | 0.4mm-20mm |
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Application: | Cutting | Sample: | Free Of Charge For Testing Samples Of Certain Quantity |
Overall Length: | 40-100mm | Flute: | 1 |
Highlight: | polycrystalline diamond cutting tools,polycrystalline diamond cutters |
polycrystaline diamond formed cutting tool Precision PCD carbide milling cutter profile milling cutter
overview
Diamond cutter
Folding cutting speed
PCD tool can be used for machining at very high spindle speed, but the influence of cutting speed on machining quality cannot be ignored.Although high speed cutting can improve the machining efficiency, but in the state of high speed cutting, the increase of cutting temperature and cutting force can make the tip of the tool damaged, and make the machine vibration.When machining different workpiece materials, the reasonable cutting speed of PCD tool is also different. For example, the reasonable cutting speed of milling Al2O3 laminate floor is 110~120m/min.The reasonable cutting speed for turning SiC particle reinforced aluminum matrix composites and silica based engineering ceramics is 30~40m/min.
Folded feed
If the feed amount of PCD tool is too large, the residual geometric area on the workpiece will increase, resulting in an increase in surface roughness.If the feed is too small, it will increase the cutting temperature, cutting life.
Folded cutting depth
Increasing the cutting depth of PCD tool will increase cutting force and cutting heat, which will aggravate tool wear and affect tool life.In addition, the increase of cutting depth is likely to cause PCD tool edge breakage.
PCD tools with different particle size grade show different cutting performance when machining different workpiece materials under different processing conditions, so the actual cutting parameters of PCD tools should be determined according to specific processing conditions.
PCD Recommended Cutting Condition |
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Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION:
Contact Person: Mr. huang
Tel: 0755-2765 4077
Fax: 86-0755-2765-6225