overview

PCD diamond Tool: Natural diamond is expensive, diamond is widely used in cutting or polycrystalline diamond (PCD), since the early 1970s, the use of high temperature and high pressure synthesis technology to prepare polycrystalline diamond (PCD blade, referred to as the successful development of polycrystalline diamond, In many cases, natural diamond tools have been replaced by synthetic polycrystalline diamond. PCD raw material source is rich, its price is only tens of one to one tenth of natural diamond. PCD tool can not grind out extremely sharp edge, processing workpiece surface quality is not as good as natural for non-ferrous metal and non-metallic fine cutting, it is difficult to achieve ultra-precision mirror cutting.

1. Application range of diamond tools
(1) Processing of non-ferrous materials that are difficult to process
Processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, processing difficulties. Using the characteristics of low friction coefficient of diamond and low affinity with non-ferrous metals, diamond cutting tools can effectively prevent the bonding between metal and cutting tools. In addition, due to the large elastic modulus of diamond, the cutting edge deformation is small, the non-ferrous metal cutting extrusion deformation is small, the cutting process can be completed in small deformation, so as to improve the quality of the machining surface.
(2) Processing of non-metallic materials that are difficult to process
When processing difficult non-metallic materials containing a large number of high hardness particles, such as glass fiber reinforced plastics, silicon filled materials, hard carbon fiber/epoxy resin composite materials, the hard point of the material makes the tool wear seriously, hard alloy tool is difficult to process, and diamond tool has high hardness and good wear resistance, so the processing efficiency is high.
(3) ultra-precision machining
With the advent of modern integrated technology, machining is developing towards high precision, which puts forward a rather high requirement for tool performance. Because diamond friction coefficient is small, low thermal expansion coefficient, high thermal conductivity, can cut extremely thin chips, chips easy to flow out, small affinity with other substances, not easy to produce debris tumor, small heat, high thermal conductivity, can avoid the impact of heat on the blade and the workpiece, so the blade is not easy to passivation, cutting deformation is small, can obtain high quality surface.

Diamond Tool Re-lapping / Polishing/Re-shaping

We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.

[Tool selection] Reasonable selection and maintenance of tools to facilitate the use of tools efficiency, conducive to the use of tools times and duration, cost control, JOEBEN tool has the following suggestions:
1, according to the structure of the processed product, material and processing hardness of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3. The overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the position of the workpiece on the impact load.
4, the use of suitable for the process of tool pitch, so that when cutting without too much blade and workpiece meshing caused by vibration, on the other hand, in milling narrow workpiece or milling cavity to keep the blade and workpiece meshing.
5, try to use the feed per blade, so as to obtain the cutting position when the chip is thick, so as to reduce the tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose suitable for the workpiece width of the tool diameter.
7, choose the appropriate main deflection Angle.
8. Place each tool in a regular and orderly manner.
9. Follow the rules of tool maintenance and repair, and monitor tool wear condition.
With super hard abrasive processing hard brittle and hard toughness difficult processing workpiece, its consumption is very small, heat treatment materials below 50 degrees directly high-speed rough processing to fine processing, reduce the number of tool change, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the machining accuracy of the workpiece, And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine and high hardness diamond material, to ensure high precision, effective cutting burr, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.

• Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
• HRC:  45/55/60/65 HRC ,After quench, for processing large hardness of 150°
• Other Service:  OEM/ODM or custom-made
• Effect:   cut aluminum parts in large area, saving time and labor
• Machining parts:Outer circle and inner circle of turning parts

 
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1.Make sure work piece and machine are stable and use a precision holder.
• 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.