overview

Application of diamond cutting tools

Diamond tool brittleness is large, the blade is very sharp, when the impact is easy to produce collapse edge, so as far as possible in the balance, no vibration of the working conditions to use, but also should be as far as possible to improve the rigidity of the workpiece and tool and the rigidity of the whole system, increase its seismic capacity, cutting dosage below more than 0.05mm is appropriate.
High cutting speed can reduce the cutting force, while low cutting speed can increase the cutting force, thus accelerating the tool collapse failure. Therefore, the cutting speed should not be too low when using single crystal diamond tool.
Avoid contact between the single crystal diamond tool and the workpiece or other hard objects in the static state, so as to prevent injury to the cutting edge and avoid shutdown when the tool does not leave the workpiece
Diamond knife blade is easy to damage, when the blade does not work with rubber or plastic cap to protect the blade and put in a separate knife box for storage, before each use with alcohol to clean the blade before working
Maintain the environment and machine performance stability, personnel operating proficiency, etc., have an impact on the life of the tool.
The disadvantage of diamond tool is poor thermal stability. When the cutting temperature exceeds 700℃ ~ 800℃, it will completely lose its hardness. In addition, it is not suitable for cutting ferrous metals, because diamond (carbon) at high temperatures tend to interact with iron atoms, causing carbon atoms to change into graphite

The handle chamfer layout is easier to clamp and the laser marking quality of the handle is more guaranteed.

Mainly used in the following industries:
1. Optical lens industry, such as: camera lens, traffic recorder lens, telephoto lens, medical mechanical lens, mobile phone lens, projector lens, (non) spherical lens and Fresnel lens mold processing, Fresnel lens.
2, glasses industry: glasses lenses, contact lenses.
3. Digital electronics industry: ROLL core and flat core processing of optical film for LCD core accessories of TV and computer, mirror on the outer edge of mobile phone, mirror on the key button of mobile phone, mirror on the outer edge of mobile phone flashlight.
4. Automobile industry: HUD system, night driving optical system, piston, aluminum wheel hub, aluminum engine cylinder block and other core parts processing of automobile manufacturing industry.
5, aerospace industry: night flight special protective glasses, aircraft window.
6. Medical industry: blood analysis package, and knife for fine surgery.
7. Military industry

Processing features: strong stability, specular highlight, smooth chip, reduce cutting resistance, improve processing efficiency and tool life.
Cutting tool can be repeatedly grinding several times: cutting tool raw materials using industry standards screening, to ensure that the quality of the tool in the appearance of wear, no need to change the tool, our company provides grinding services, after our company grinding the tool, restore the cutting quality of the past, effectively save the processing cost.

• Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
• HRC:  45/55/60/65 HRC ,After quench, for processing large hardness of 150°
• Other Service:  OEM/ODM or custom-made
• Effect:   cut aluminum parts in large area, saving time and labor
• Machining parts:Outer circle and inner circle of turning parts

 
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1.Make sure work piece and machine are stable and use a precision holder.
• 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.