Payment & Shipping Terms:
|OEM/ODM Or Custom-made
|Acrylic, PVC, PC, PET, PMMA, Gold, Silver
|3-7 Working Days
|Diamond Straight Milling Cutters
|Cutting And Polishing
|Pcd End Mill D6 D8 D10 D12
PCD Diamond Cutting Tool OEM,
HRC65 PCD End Mill Tools,
10mm Shank Dia PCD Milling Cutter
PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tips( cutting from PCD blank) and a carbide substrate.
In ultra-precision machining, the two basic precision of single crystal diamond tool are the precision of blade profile and the blunt circle radius of cutting edge. It is required that the roundness of the cutting edge of the circular cutting tool for machining aspheric lens should be less than 0.05μm, and the straightness of the cutting edge for machining the polyhedral mirror should be 0.02μm. The blunt radius (ρ value) of the cutting edge of the tool indicates the sharpness of the cutting edge of the tool. In order to adapt to various machining requirements, the radius of the cutting edge of the blade ranges from 20nm to 1μm.
Because there are some residual bonded metals and graphite among diamond particles, the bonded metals in the coalescence state or veined distribution will reduce the wear resistance and life of the tool. In addition, there are residual solvent metals, which are in direct contact with the diamond surface.
· Product features
·PCBN has strong chemical properties and will not react with ferrous metals at high temperature.
· The red hardness of CBN can reach 1370°C, almost twice that of diamond: at 800°C, the hardness of CBN is higher than that of hard alloy, ceramics and PCD at room temperature. Therefore, the cutting speed of CBN cutting tool can be higher than carbide, ceramic tool 2-5 times, with extremely high cutting efficiency.
· The wear resistance of CBN is 5-10 times that of coated hard alloy and 3-5 times that of ceramics, with extremely high life.
1. Application range of diamond tools
(1) Processing of non-ferrous materials that are difficult to process
Processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, processing difficulties. Using the characteristics of low friction coefficient of diamond and low affinity with non-ferrous metals, diamond cutting tools can effectively prevent the bonding between metal and cutting tools. In addition, due to the large elastic modulus of diamond, the cutting edge deformation is small, the non-ferrous metal cutting extrusion deformation is small, the cutting process can be completed in small deformation, so as to improve the quality of the machining surface.
(2) Processing of non-metallic materials that are difficult to process
When processing difficult non-metallic materials containing a large number of high hardness particles, such as glass fiber reinforced plastics, silicon filled materials, hard carbon fiber/epoxy resin composite materials, the hard point of the material makes the tool wear seriously, hard alloy tool is difficult to process, and diamond tool has high hardness and good wear resistance, so the processing efficiency is high.
(3) ultra-precision machining
With the advent of modern integrated technology, machining is developing towards high precision, which puts forward a rather high requirement for tool performance. Because diamond friction coefficient is small, low thermal expansion coefficient, high thermal conductivity, can cut extremely thin chips, chips easy to flow out, small affinity with other substances, not easy to produce debris tumor, small heat, high thermal conductivity, can avoid the impact of heat on the blade and the workpiece, so the blade is not easy to passivation, cutting deformation is small, can obtain high quality surface.
|PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts
|PCD/ MCD/ ND/ CVD/ CBN
|No burs, high precision, good surface effects and high cutting efficiency and long work time
|Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first
|Welcome and congratulations!You found us a professional factory!
|Size & Design
1.We not only supply all kinds of high quality solid carbide turning tool ,but
also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw
Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head.
2. We have 0.02mm-25mm different diameter and 38mm-150mm length
Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can
produceaccording to your drawing,too.Or the hot deisgned recommend
|4. HS Code reference for you to control everything:8207709000.
|5. Mixed size and types in one batch available.
|6. For distributor,we can label your brands on cutters and plastic box.
1. We accept Mix coated in the same model number, Also one batch with
different coating and types.
|2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors!
|MOQ (Small Qty )
|5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ.
We package all our goods carefully.We also accept your packing design OEM
packing it for your control.
|1. Some items free samples for you.
|2. Free samples but pay shipping cost.
|3. Lowest shiping fee for you to choose.
|4. Order to us,sample fee will be refund to you.
|5. Become our VIP clients,free samples for you!
|6. OEM samples are hot welcome.
|CBN, PCBN, Carbide
|No of Edge
|Hardened steel, cast iron, HSS roll, sintered metal, high hardness mat
|2pcs/10pcs per plastic box
|Durable, Excellent surface finish, Reduce the cost
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Contact Person: Mr. huang
Tel: 0755-2765 4077