overview

 The PCD milling cutter is polished with polycrystalline diamond. The friction coefficient of diamond is low, and the affinity with non-ferrous metals is small, which can prevent the metal and the cutter from sticking together. It is suitable for processing watch accessories, mobile phone digital product workpieces, aluminum high-gloss products, gold Silver jewelry, optical parts, military industry, auto parts and other precision and ultra-precision machining industries. Our company specializes in customizing, and various specifications and sizes can be customized.
The ultra-fine particle high-quality bar material is selected, and the imported five-axis tool grinder is used for processing. Strict tool inspection standards ensure the consistency of tool size and runout.
The unequally divided U-shaped groove design makes the chip removal space larger and the chip removal smoother, which is suitable for large-feed cavity processing and end-edge plunging processing. Fine machining, no yin and yang surfaces, vibration lines, bright lines.
The rake face polishing makes the surface finish of the workpiece to be processed higher, and the sharp corner protection greatly enhances the rigidity and shock resistance of the tool, reduces tool breakage, prolongs the service life of the tool, reduces the number of tool changes, and improves the processing efficiency.
The new double relief angle design enhances the wear resistance, shock resistance and chipping resistance of the tool, and prolongs the service life of the tool.
The suitable negative rake angle design is adopted, taking into account the strength and sharpness of the cutting edge, and at the same time, the large core diameter is used to enhance the rigidity of the tool and make it more stable in cutting and chip removal. The ultra-wide-capacity chip removal has the function of powerful cutting, and the chips are discharged more smoothly, which can realize high-speed machining, and the workpiece is high-precision and glossy.
The chamfering layout of the shank is easier to clamp, and the quality of laser marking on the shank is more guaranteed.

1. Make according to customer's samples, drawings and instructions to improve cooperation efficiency and accuracy.

2. The specific use requirements of customers should be clearly communicated with our company's technical staff. We recommend suitable products according to your specific situation, and reduce costs while ensuring product performance.

3. The quality, size and difficulty of the production process of the diamond determine the price of the product, the structure of the diamond determines the performance of the product, and the structure of the handle body is made according to the installation requirements of the machine tool, so please choose your needs reasonably.

     It is suitable for engraving and milling of non-metallic materials such as gold, silver, copper, aluminum, acrylic, PC, PET, etc. Hardware car parts; auto parts; surface treatment; handicraft products; fine carving; copper material batches; mobile phone metal buttons; mobile phone casings; digital casings; non-metal high-gloss batches; clock surfaces, word nails; mirrored knives in the case; nameplates , Sign high-gloss approval; car CD pattern; car colorful pattern; car sun pattern; aluminum product high-gloss; electrical shell approval; electrical panel; vehicle panel; computer peripheral equipment; computer transparent case; acrylic polishing; acrylic (plexiglass) high-gloss (Polishing) chamfering; lenses; windows; motor commutator fine turning, etc.

Performance characteristics of diamond tools
① Extremely high hardness and wear resistance: Natural diamond is the hardest substance that has been found in nature. Diamond has extremely high wear resistance. When machining high-hardness materials, the life of diamond tools is 10 to 100 times that of cemented carbide tools, or even hundreds of times.
② Low friction coefficient: The friction coefficient between diamond and some non-ferrous metals is lower than other tools, the friction coefficient is low, the deformation during processing is small, and the cutting force can be reduced.
③ The cutting edge is very sharp: the cutting edge of the diamond tool can be very sharp, and the natural single crystal diamond tool can be as high as 0.002 ~ 0.008μm, which can perform ultra-thin cutting and ultra-precision machining.
④ High thermal conductivity: diamond has high thermal conductivity and thermal diffusivity, the cutting heat is easily dissipated, and the temperature of the cutting part of the tool is low.
⑤ Has a lower thermal expansion coefficient: The thermal expansion coefficient of diamond is several times smaller than that of cemented carbide, and the change in tool size caused by cutting heat is very small, which is particularly important for precision and ultra-precision machining that require high dimensional accuracy.

• Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
• HRC:  45/55/60/65 HRC ,After quench, for processing large hardness of 150°
• Other Service:  OEM/ODM or custom-made
• Effect:   cut aluminum parts in large area, saving time and labor
• Machining parts:Outer circle and inner circle of turning parts

 
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1.Make sure work piece and machine are stable and use a precision holder.
• 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.