MCD Cutters Monocrystal Diamond Cutting Tools Processing Non Ferrous Metal Mirror Finish

MCD cutters Monocrystal Nature diamond cutters for chamfering for processing non-ferrous metal mirror finish

Natural diamond tools are mainly used for ultra-precision mirror processing of red copper and copper alloys, precious non-ferrous metals such as gold, silver and rhodium, as well as special parts, such as video disk, optical plane mirror, multi-sided mirror and quadric mirror.But its crystalline anisotropy, tool price is expensive.Mainly used for turning and processing various non-ferrous metals such as aluminum, copper, magnesium and their alloys, hard alloys, fiber plasticized materials with strong wear resistance, metal matrix composites, wood and other non-metallic materials.Cutting speed, feed speed and cutting depth machining conditions depend on the workpiece material and hardness.Because there is some residual bonding metal and graphite between the diamond particles, the bonding metal in coalescence or vein distribution will reduce the wear resistance and life of the tool.In addition, there is residual amount of solvent metal, which is in direct contact with the surface of diamond.Reduce (PDC) oxidation resistance and tool heat resistance temperature, so the tool cutting performance is not stable.The preparation process of diamond thick film tool is complicated because of the high interfacial energy between diamond and low melting point metal and its alloy.It is difficult for the diamond to be infiltrated by ordinary low melting solder alloys.Because of poor weldability, it is difficult to make complex geometric shape cutting tool, so TDF welding tool cannot be used in high speed milling.Diamond-coated tools can be used in high-speed machining, because in addition to the excellent mechanical properties of diamond-coated tools, the diamond-coated process can be used to prepare milling cutters of arbitrary complex shapes for high-speed machining such as aluminum and titanium alloy aviation materials and difficult-to-process non-metallic materials such as graphite electrodes.

Is the peak spectrum of natural diamond, with the following characteristics:

(1) the sharp edge of 1332 shows the presence of diamond.

(2) wave type amplitude (FWHM) is 4.1cm-1

It shows pure diamond.ND is the hardest substance in the known minerals and is mainly used in the preparation of tool turning tools.After fine grinding of natural diamond tools, the cutting edge radius can reach 0.01~0.002&micro.M.The natural Single crystal Diamond (SCD) cutting edge was still smooth after high magnification of 1500 times.When SCD turns aluminum piston, Ra can reach 4µM, while when the surface is rough with PCD tool under the same cutting conditions, the Ra is 15~50&micro.M.Therefore, the mirror surface can be obtained by using SCD tool and precision lathe.

>>Diamond cutting tools are easily damaged, so the cutting edge should be covered with rubber or plastic caps when they are not in use.
>>Store them in separate containers when not in usage.
>>When inspecting and setting up,plz use optical instruments if possible.

>>Use copper shimstock or plastic between the cutting tools and micrometers or height gauges. If these are used, to avoid breaking the cutting edge.

>>Don't bring the diamond into contact with the work in a stationary position or stop the machine during the cut.

>>High speed reduces cutting edge pressure; low speed increases it, causing diamonds to break down more rapidly.
Vibration also shortens tool life, so machine tools should be in good condition.

1. Customers send detailed inquiry to us by email;

2. We reply with price, specifications, packing, photos, and other details;

3. Both of us agree the price and confirm the details;

4. We write the proforma invoice and send to customers;

5. Customers make deposit;

6. We make mass production samples;

7. We send mass product samples or send photos to customers for approval;

8. Customers confirm the mass production samples;

9. We start mass production.(we have huge stock for most standard end mills);

Business Terms

Accepted Delivery Terms: FOB,CNF,CIF

Accepted Payment Currency: USD, CNY

Accepted Payment Type: T/T, Western Union

Nearest Port: Guangzhou port, Shenzhen port, Shanghai port

Response Rate (last 30 days)

98.6% of buyers who contacted this supplier received a response within 24 hours.

Average Response Time (7 days)

The supplier's average response time of received inquiries is within 12 hours.

Quotation Performance (last 30 days)

The supplier have sent 33 quotes to buyers in last 30 days.

Q: Are you Manufacture?

A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.

We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.

Q: What is your delivery time?

A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.

Q: Can you produce non-standard tools?

A: Yes, we can produce non-standard tools as per your drawing.

We also can design tools for you as per your usage requirement

Q: What is your advantages?

A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1. Make sure work piece and machine are stable and use a precision holder.
• 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.